DIY Portable Router Table

Build a DIY Portable Router Table

After a table saw and a miter saw, I think the third most useful tool in a workshop is a router table.  Adding a router table to my workflow allows me broaden the scope of possible projects as well as create much needed efficiency for small tasks like adding a roundover or chamfer to a piece.  In my personal small workshop, I wasn’t ready to build my full size router table cart with a router lift, bit storage, etc etc but I still needed something to create things using flush trim bits and templates, like zero clearance insert plates.  I decided to design a portable router table that uses a smaller compact router, sometimes called a trim router.  This DIY portable router table is clamped to any work surface using clamps that are actually under the table which allows an unobstructed router table top for woodworking.

Below is a full build video showing exactly how I built this DIY Portable Router Table and have linked to the complete set of detailed build plans.  Below the video I’ve included some additional details of the project as well as all of the materials and products used to build the project.

This project uses less than a fifth of a sheet of 3/4″ plywood and just a few other parts like t-track, t-track hardware, and a dust collection hood.  This is very affordable alternative to a full size router table which requires a lift and a more powerful router.  I still plan to have a full sized router table in the shop but this DIY portable router table will work perfectly for now.

The hardest part of the build, which I would guess most people are intimidated about, is making a template for the router base plate and then cutting out the inset for that base plate in the router table.  I can assure you, it’s easier than you think.  In the video I use a 12″ x 12″ piece of 1/2″ MDF to use as my template.  MDF is much easier to sand and shape than trying to use plywood or other hard or soft woods.  I trace my base plate then using a jig saw I cut just inside of the traced line.  I then fine tune the cut using a spindle sander to get a perfect fit.  If you don’t have a spindle sander you can use a file or wrap sandpaper around a dowel.  MDF sands very easily and in the end you’ll get a perfect fit if you just take your time.

Enjoy the video, check out the detailed build plans linked below, and please support my YouTube channel by liking the video and subscribing to my channel.  Thanks for taking the time to check out my DIY Portable Router Table Project!

If you decide to make this project I would love to see your finished project by tagging me on Instagram @dellsdiy.  Happy Building!

Tools and Products Used In This Project

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